Introduction
Built with precision and efficiency in mind, this inline automatic
PCBA routing machine employs a jig-based system to stabilize the
PCBA during the bottom-side routing process. After routing, an
advanced nozzle suction mechanism lifts and precisely positions the
PCBA, along with its jig, as a unified entity. This innovative
capability enables the machine to handle stamp holes, curved PCBs,
and various other non-standard PCB configurations, ultimately
optimizing workflows and enhancing productivity.
Features
- A vacuum-based system ensures accurate handling of the PCBA.
- Bottom cutting is precisely customized to fit the unique
requirements of the PCBA.
- Dual-platform cutting substantially boosts productivity.
- Broken knife detection helps minimize downtime during operations.
- The machine integrates seamlessly with automatic production lines.
- SPC statistics functionality integrates with ERP systems for
data-driven, informed decision-making.
- Optional features encompass automatic tool change, explosion-proof
vacuum, and air volume monitoring capabilities.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany
brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm | |
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
An outstanding CCD system, featuring an imaging camera, a Moritex
lens, and a high-precision light source for measurement, is
tailored to facilitate machine calibration, compensation, and
precise positioning. This system demonstrates exceptional stability
and strong resistance to external disturbances.
Omnipotence vacuum suction chuck for picking, placing , unloading,
and production.
A composite unloading system utilizes an ESD anti-static belt to
convey the separated product on the upper side, while
simultaneously transporting waste on the lower side, thereby
conserving considerable space.
About Packaging
