Introduction
Built upon precision and efficiency, this inline automatic PCBA
routing machine utilizes a jig-based system to stabilize the PCBA
during bottom-side routing. Following the routing process, an
advanced nozzle suction mechanism lifts and positions the PCBA
along with its jig as a cohesive unit. This groundbreaking feature
allows the machine to accommodate stamp holes, curved PCBs, and
various other irregular PCB configurations, thereby optimizing
workflows and boosting productivity.
Features
- A vacuum-based system guarantees precise PCBA handling.
- Bottom cutting is meticulously tailored to meet the specific needs
of the PCBA.
- Dual-platform cutting significantly enhances productivity.
- Broken knife detection minimizes operational downtime.
- The machine seamlessly integrates with automatic production lines.
- SPC statistics functionality integrates with ERP systems for
informed, data-driven decisions.
- Optional features include automatic tool change, explosion-proof
vacuum, and air volume monitoring.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany
brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm | |
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
An exceptional CCD system, equipped with an imaging camera, Moritex
lens, and a measurement-level light source, is designed to support
machine calibration, compensation, and positioning. This system
exhibits remarkable stability and robust anti-disturbance
capabilities.
Omnipotence vacuum suction chuck for picking, placing , unloading,
and production.
Composite unloading system, used the ESD anti-static belt to
transport the separated product on the top side, and the waster is
transported on the bottom side, save much space by this method.
About Packaging
