V-Cut Automated Blade Miving PCB Separator PCB Depaneling Equipment
for Cutting PCB Boards
Introduction
This machine(HS-300) is the blade moving PCB separator, using upper
circular and down linear blade design,before cutting, put the
v-groove onto the linear blade,the upper circular blade moving to
finish spearating, the force stress is relative low, the board
don't need move will protect the components on the board, avoid
damaging.
The Blade Moving PCB Separator is a specialized machine designed
for the efficient and precise separation of individual Printed
Circuit Boards (PCBs) from a larger panel. This equipment is
essential in the electronics manufacturing industry, where PCBs are
often produced in panels to optimize production efficiency and
later separated into individual units. The Blade Moving PCB
Separator ensures clean, accurate, and safe separation, minimizing
damage to the boards and improving overall productivity.
Key Features
Blade Mechanism:
Utilizes a sharp blade that moves to cut through the PCB material,
providing precise separation with minimal damage to the boards.
Adjustable Cutting Depth:
Allows operators to set the blade depth according to the thickness
of the PCB panel being processed.
Automatic or Manual Operation:
Can be designed for either manual operation or fully automated
processes, enhancing flexibility in production.
Safety Features:
Equipped with safety guards and emergency stop functions to protect
operators during operation.
Compact Design:
Often designed to fit in limited workspace, making it suitable for
various manufacturing environments.
Benefits
Efficiency:
Significantly speeds up the separation process compared to manual
methods, improving overall production efficiency.
Precision:
Provides clean cuts, reducing the risk of damaging the PCBs or
affecting their electrical performance.
Cost-Effective:
Reduces labor costs and minimizes material waste, making it a
cost-effective solution for PCB production.
Versatility:
Suitable for various types of PCBs, including those with different
sizes and thicknesses.
Features
1. The infrared beam switch is used for safety protection. When
hands or foreign objects are within
the knife movement area, the machine stops operating to ensure safe
operation.
2. Unique design backside of the machine with slope plate for waste
PCB collection.
3. The machine is driven by stepper motor and can self-lock when
powered on for precise cutting
and positioning. Solve the problem of DC and AC motors changing
their travel points after working
for a period of time due to inertia.
4.Using this machine can avoid damage on components or PCB compared
with manual breaking,
and improve work efficiency and quality.
5.Using a circular blade to separating can completely reduce stress
and prevent solder joints from
cracking and parts from breaking.
6.Using the method of using the upper circular blade and the lower
linear blade, the PCB board is
placed on the lower linear blade. When the switch is stepped on,
the upper circular knife moves
laterally to the set fixed point, and the PCB board is immediately
cut and divided.
7.The upper and lower blade are made of high-speed steel. Both
blades are durable. When the
blades are not sharp, they can be sharpened for 2 times.
Specification
PCB splitting equipment is mainly used in the following fields:
Electronic product manufacturing:
Used to split multi-layer PCBs of mobile phones, tablets,
electronic devices and other products.
It can accurately control the size and position of the split board
to improve the product qualification rate.
Industrial automation:
Applied to the splitting of circuit boards for industrial control
equipment, instruments and other products.
Improve the automation level of production lines and shorten
production cycles.
Consumer electronics:
Widely used for PCB splitting of consumer electronics products such
as laptops and digital cameras.
Ensure the quality of splitting and reduce the rework rate.
Medical electronics:
Applicable to the splitting of circuit boards with high precision
requirements for medical equipment, diagnostic instruments, etc.
Ensure that the splitting process will not cause circuit damage.
Aerospace field:
Applied to PCB splitting with extremely high reliability
requirements in fields such as avionics and aerospace equipment.
Ensure the consistency and stability of the splitting.
Applications
Electronics Manufacturing:
Commonly used in PCB assembly lines to separate PCBs after the
fabrication process.
Prototype Development:
Useful in R&D settings for separating prototype boards from
panels.
Repair and Maintenance:
Employed in repair shops to prepare PCBs for testing and servicing.
Why Choose a Blade Moving PCB Separator?
The Blade Moving PCB Separator is an indispensable tool for
electronics manufacturers seeking to optimize their production
processes. By combining precision, efficiency, and safety, this
machine ensures that PCBs are separated cleanly and accurately,
reducing waste and improving overall product quality. Whether
you're working on high-volume production or small-batch
prototyping, the Blade Moving PCB Separator is a reliable and
cost-effective solution.
