High-Precision Knife-type Board Separator Automated PCB Depaneling
Equipment for V-Cut Blade Separation
Introduction
This machine(HS-203) is the blade moving PCB separator, using upper
circular and down linear blade design,before cutting, put the
v-groove onto the linear blade,the upper circular blade moving to
finish spearating, the force stress is relative low, the board
don't need move will protect the components on the board, avoid
damaging.
High-precision separation
The blade movement technology is adopted to accurately separate the
PCB along the V-Cut gap, ensuring high cutting quality and reducing
damage.
High efficiency
Suitable for mass production, saving time and improving production
efficiency through rapid separation.
Easy operation
Humanized design, easy to operate and maintain, suitable for
employees with different technical levels.
Precise control
Adjustable cutting depth and pressure to ensure adaptation to
different types of PCBs.
Safety
Safety protection measures are set to ensure the safety of
operators.
Specifications and functions:
1. Power supply: single-phase AC220V 50-60HZ.
2. Weight: 60KG.
3. Machine size: 770mm (length) * 370mm (width) * 420mm (height).
4. Cutting speed: 300mm/s.
5. Maximum stroke of the knife wheel: 350mm.
6. Fine adjustment of the knife wheel: 0-3mm.
7. The lower knife can be adjusted: 0-2mm.
8. The width of the rear baffle is: 150mm, the maximum PC board
cutting width: 150mm,
the maximum PC board cutting length: 350mm, the thickness of the PC
board that can be cut:
0.6-3.2mm, the thickness between the V grooves: 0.25-2.0mm.
9. The infrared radiation switch is used for safety protection.
When the hand or foreign object is in
the knife movement area, the machine stops working to ensure safe
operation.
10. The machine is driven by a stepper motor, which can be
self-locked and precisely cut and
positioned when powered on. It solves the problem that the travel
point of DC and AC motors
changes after working for a period of time due to inertia.
11. After connecting multiple PC boards with solder, breaking often
damages the circuit or breaks
the electronic parts. Using this machine can avoid damage and
improve work efficiency and quality.
12. The above circular knife walking and cutting can completely
reduce stress, prevent solder joints
from cracking and parts from breaking.
13. The upper circular knife and lower flat knife method is
adopted. The PC board is placed on the
lower flat knife. Once the switch is stepped on, the upper circular
knife moves horizontally to the set
fixed point, and the PC board is cut and divided. The cutting does
not fall off and the incision is
smooth.
14. The upper and lower knives are imported high-speed steel, the
knives are durable, and when the
knives are not sharp, they can be re-grinded, about 2 times.
Specification
PCB splitting equipment is mainly used in the following fields
Electronic product manufacturing:
Used to split multi-layer PCBs of mobile phones, tablets,
electronic devices and other products.
It can accurately control the size and position of the split board
to improve the product qualification rate.
Industrial automation:
Applied to the splitting of circuit boards for industrial control
equipment, instruments and other products.
Improve the automation level of production lines and shorten
production cycles.
Consumer electronics:
Widely used for PCB splitting of consumer electronics products such
as laptops and digital cameras.
Ensure the quality of splitting and reduce the rework rate.
Medical electronics:
Applicable to the splitting of circuit boards with high precision
requirements for medical equipment, diagnostic instruments, etc.
Ensure that the splitting process will not cause circuit damage.
Aerospace field:
Applied to PCB splitting with extremely high reliability
requirements in fields such as avionics and aerospace equipment.
Ensure the consistency and stability of the splitting.
