Small Size SMD Component Counter for Space-Saving Production Line
Integration
Introduce
The SMD Components Counter is a specialized device for
automatically counting and sorting surface mount components (SMD).
It mainly has the following functions and features:
Function:
Automatically detect and identify SMD components of different types
and sizes.
Accurately calculate the quantity of each component and display
statistical results.
Classify and store components according to preset classification
rules.
Provides inventory management and reporting functions to facilitate
production planning and purchasing.
Main feature:
Fully automated operation, counting and classification can be
completed without manual intervention.
Using high-precision optical sensors and intelligent algorithms, it
has strong recognition capabilities.
It can store the sizes and classification rules of various
components and adapt flexibly.
It has a human-computer interaction interface for easy operation
and viewing of counting results.
It is small in size and compact in structure, making it easy to
integrate into the production line.
Main component:
Feed track: used to input SMD components in an orderly manner.
Optical sensor: detects and identifies the size, type, etc. of
components.
Classification mechanism: Classify and store components according
to preset rules.
Counting module: Accurately counts the number of each component.
Display and control panel: display counting results to facilitate
human-computer interaction.
Data processing system: stores classification rules, generates
reports, etc.
Features
1. Stainless steel machine body.
2. Leak detection function, when tracking missing components, the
counter will stop and reminder you.
3. The operation is simple, the positive and negative can be
counted, and the function is really preset.
4. The quantity of preset parts can be used for the design of SMT
belt type parts.
5. It can be equipped with scanning gun and bar code printer for
easy management.
6. Counting speed can be ajustable,improve the efficiency,meet the
different size tape.
7. The counter use drafting LCD screen. Small size, light weight,
easy to carry
8 .Use patent reflector,humanized operation platform.
9. Fully control the components in the factory, avoid mistakes.
10. Fully control the number of SMT parts in the factory, and avoid
the inventory and capital accumulation. Small size, light weight,
easy to carry.
Specification
| Model | YS-E802 |
| Power supply | AC110V,AC220V, 50/60Hz |
| Wattage | 30W |
| Counting time | 19 seconds to 2 min |
| Counting range | -59999~59999 |
| Pitch size | 2,4,8,9,10,12,16,24,32mm |
| Tape width | 8,12,16,24,32,44,56,72,88 m |
| Plastic reel size | 7-13 inch |
| Application | Suitable for all components |
| Product size | 450*270*180mm |
| Package size | 460*280*190mm |
| Gross weight | 10kg |
Typical applications of SMD Components Counter include:
Quantity Statistics:
SMD Components Counter can monitor and record the number of SMD
components that have been inserted in real time.
This helps to keep track of production progress and ensure that the
number of SMD components predetermined by the product is reached.
Process Control:
Statistical data can be used to analyze the insertion speed and
efficiency of each component model.
By comparing the insertion of components of different models, the
process parameters of the insertion machine can be optimized to
improve overall production efficiency.
Quality Assurance:
The data recorded by SMD Components Counter can be used to check
whether there are omissions or incorrect insertions.
This helps to detect and correct problems in a timely manner and
ensure product quality.
Inventory Management:
The statistical data of SMD Components Counter can provide a basis
for inventory management.
Based on the production plan and the actual insertion quantity, the
inventory demand of components can be better predicted and
controlled.
Production Analysis:
The data recorded by SMD Components Counter can be used to analyze
and optimize the production process.
Through in-depth analysis of statistical data, bottlenecks and
improvement opportunities in the production process can be found.
