Tower Light Display Dual Rail PCB Unloader NG OK Unloader PCB
Handling Equipment With SMEMA Signal
Introduce
Dual Rail PCB Unloader is a device used in PCB (Printed Circuit
Board, printed circuit board) assembly production lines to
automatically unload PCB boards.
The following are the general working principles and features of
Dual Rail PCB Unloader:
1.Dual Rail Design: Dual Rail PCB Unloader usually has a dual rail
design, one track is used to unload the completed PCB boards from
the production line, and the other track is used to return the
empty transfer boards to the starting point of the assembly line
for continued use.
2.Automatic unloading: This equipment is equipped with automation
functions to unload PCB boards from the assembly line to designated
locations through conveyor belts or other robotic arm systems. This
can be a storage area, an inspection station or the next production
stage.
3.Stable and reliable: Dual Rail PCB Unloader has a stable
structure and precise positioning system to ensure the stability
and accuracy of PCB boards during unloading. This helps avoid
damage or misuse.
4.Transport and Alignment: The equipment usually has a conveyor
belt system that reliably transports the PCB boards and aligns them
into the correct position. This ensures accurate unloading and
subsequent processing of the PCB board.
5.Programmable Control: The Dual Rail PCB Unloader is equipped with
a control system that can be programmed and adjusted as needed.
Operating parameters such as conveying speed, unloading position
and alignment can be set according to different PCB board sizes and
production requirements.
Specification
| Model | HS-250DULD |
| PCB dimension | (50*50)~(350*250)mm |
| Magazine size | 355*320*565mm |
| PCB loading time | Around 6s |
| Magazine replace time | 30s |
| Power supply | AC100-230V,single Phase,max300A |
| Air supply | 4-6 bar, Max 10L/min |
| Transport height | 900±20mm |
| Transport direction | L to R,or R to L9(optional) |
| PCB thickness | Min 0.4mm |
| Magazine qty | top 1pc, down 1 pc, or customized |
| Step pitch options | 1-4(10mm pitch) |
| Machine dimension | 1460*1500*1200mm |
| Weight | Approx 210kg |
Features
1, True color touch screen control
2, Mitsubishi PLC
3, Magazine capacity: top 1, bottom 1, or customized
4, Selective pitch: 10mm,20mm,30mm,40mm
5, PCB transport direction: L - R, or R - L,optional
6, Manual/Automatic run mode selection
7, Front rail fixed or rear rail fixed,optional
8, Standard height for SMT application(920±20mm)
9, Tower light display
10, SMEMA signal
Application scenarios
Backend of SMT production line: In the surface mount technology (SMT) production line, various
electronic components are mounted on the PCB board by the placement
machine, and then after the soldering process such as reflow
soldering, the PCB board will reach the double-track PCB unloader
through the transmission track. At this time, the unloader will
unload the PCB board with soldered components from the SMT
production line, and then transfer it to the next inspection link,
such as AOI (automatic optical inspection) equipment, to check the
soldering quality and whether the component placement is correct.
Integration with automated production lines: The double-track PCB unloader can be well integrated with the
entire automated PCB production system. It can receive instructions
from the production line control system through communication
interfaces (such as industrial Ethernet interface or RS-485
interface, etc.), such as starting unloading, stopping unloading,
adjusting track width, etc. In addition, it can also feedback its
own status information (such as whether the equipment is operating
normally, whether there is a fault, the number of unloaded PCB
boards, etc.) to the production line control system to realize
intelligent management of the entire production process.
